Installation and maintenance of WeTraffic safety surfaces

How is it installed and how long does it last?

Installation and maintenance of WeTraffic safety surfaces: How is it installed and how long does it last?

Application of the WeTraffic safety surface is carried out directly on the existing road surface and consists of several precisely defined steps – from surface preparation and PMMA layer application to the final adjustment of anti-skid properties.

Thanks to cold-curing PMMA technology, durable traffic surfaces can be installed with minimal traffic disruption. A properly designed and applied WeTraffic system offers a long service life, high resistance to mechanical stress, and low maintenance requirements.

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How is the WeTraffic system installed?

The installation of the WeTraffic safety surface consists of several basic steps.

1. Surface preparation

High-quality surface preparation is key to ensuring a proper bond between the PMMA material and the road.

Before the actual application, the surface is:

  • mechanically cleaned of dust, dirt, and grease,
  • cleared of loose particles,
  • prepared to ensure it is sufficiently dry and stable.

A properly prepared surface allows for the creation of a strong chemical bond between the PMMA system and the road surface.

2. Application of the PMMA layer

The two-component WeTraffic PMMA mixture is prepared directly on-site by mixing the resin with a catalyst.

The material is then manually applied using squeegees to the required thickness, depending on the specific use.

This application method allows for precise adjustment of the final surface properties, such as color, texture, or anti-slip parameters.

3. Final broadcast for increased roughness

A full-surface saturated broadcast of mineral filler is applied to the freshly laid PMMA layer.

Natural bauxite filler is most commonly used, which determines the final texture and anti-slip properties of the surface.

The result is a functional safety surface suitable for roads with high requirements for safety and durability.

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How soon after WeTraffic application can traffic be resumed?

One of the main advantages of PMMA technology is the very rapid curing of the material.

Fast chemical reaction instead of long drying times

Standard coatings harden primarily through solvent evaporation, and asphalt mixtures through cooling. These processes can be significantly affected by the weather.

WeTraffic technology works on the principle of cold polymerization, which involves a rapid chemical reaction throughout the entire volume of the material.

Surface ready for traffic in just 60 minutes

Once application is complete, the surface is ready for traffic in just 60 minutes.

This speed allows for:

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What surfaces can WeTraffic safety coatings be applied to?

WeTraffic technology is suitable for various types of roads and traffic areas. It is most commonly applied to asphalt and concrete surfaces.

Asphalt surfaces

Asphalt is one of the most common substrates for the application of PMMA systems.

Thanks to the material's flexibility, WeTraffic can adapt to the natural movements of the asphalt substrate caused, for example, by temperature changes.

Concrete surfaces

Application is also possible on concrete surfaces, such as:

  • industrial areas,
  • parking garages,
  • logistics centers.

However, concrete substrates require specific preparation, such as mechanical surface cleaning and the application of a suitable primer.

Stabilization of minor surface defects

Thin-layer systems can help stabilize minor surface irregularities and micro-cracks, thereby limiting the potential for water to penetrate the substrate structure.

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What is the service life of the WeTraffic surface under high-load conditions?

Service life of safety surfaces depends on the specific application, traffic intensity, condition of the substrate, and proper system design.

However, thanks to the properties of PMMA technology, WeTraffic offers high durability even in demanding conditions.

Resistance to mechanical wear

The chemical bond with the substrate creates a stable surface that resists:

  • heavy traffic,
  • heavy goods vehicle loads,
  • mechanical stress.

Resistance during winter maintenance

The surface forms a compact unit with the substrate. As a result, there is no risk of easy peeling during standard road winter maintenance.

Chemical resistance

PMMA material is resistant to common traffic-related influences, such as:

  • de-icing salts,
  • oils,
  • operating fluids,
  • other chemical substances.

This helps maintain surface functionality without the need for frequent repairs.

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Frequently asked questions

How long does it take to apply the WeTraffic safety surface?

The installation time depends on the size of the area and specific conditions. Thanks to the rapid curing of PMMA traffic disruption can be significantly reduced.

When can traffic resume after WeTraffic application?

The surface is ready for traffic just 60 minutes after application is complete.

What surfaces can WeTraffic be applied to?

It is most commonly applied to asphalt and concrete. However, every surface requires proper preparation before the actual installation.

Does WeTraffic require regular maintenance?

Thanks to its high mechanical and chemical resistance, routine maintenance requirements are minimal. However, regular inspection of the surface condition is recommended, just as with any other traffic area.

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